Risk assessment software for
manufacturing teams

Replace Word docs and spreadsheets with a live, risk assessment library that everyone can access, built for UK manufacturers, from single-site precision engineering to multi-site food production.

Trusted by Health & Safety teams across the UK

Diakin-Logo
Forthglade-logo
WF-Council

The challenge

What manufacturing H&S teams are dealing with

Managing risk assessments in manufacturing isn’t just a compliance exercise, it’s genuinely difficult. Here are the problems we hear most from teams who come to us.

Risk assessments buried in Word docs and shared drives

Most manufacturing teams carry dozens of risk assessments, manual handling, working at height, machinery operation, noise, vibration, COSHH. When these live as Word files across a shared drive, version control collapses.

One live register, always the right version

Review dates that pass with nobody noticing

Under the Management of Health & Safety at Work Regulations 1999, risk assessments must be reviewed at regular intervals. In practice, review dates slip quietly, a calendar reminder in someone's Outlook doesn't escalate; it just disappears.

Automatic reminders before any review date lapses

No consolidated view across multiple production sites

Multi-site manufacturers face a compounded version of the problem. Each site carries its own assessments, managed locally, with no group-level visibility of what's overdue or where risk is concentrated.

Group dashboard across all sites and locations

How Evalu-8 EHS makes creating, storing and sharing risk assessments easy

Risk assessment built for manufacturing

Manufacturing risk assessments need to be consistent, easy to review, and simple to prove when someone asks for evidence. Evalu-8 helps teams move away from static documents and manage assessments in a more controlled way, with clearer scoring, scheduled reviews, and a full record of who approved what and when.

See how manufacturing teams manage risk better

Never miss a review date again

Risk assessment reviews should not be left to memory, spreadsheets, or a single calendar reminder. Evalu-8 helps manufacturing teams keep assessments current with configurable review cycles by risk level, escalating reminders when action is overdue, and ad-hoc review triggers when something on site changes.

Why Evalu-8 EHS

How we compare to the alternatives

Most manufacturing teams are managing risk assessments on Word documents, spreadsheets, or outdated systems.

Here’s what changes when you switch to Evalu-8.

Evalu-8 EHS Recommended Spreadsheets Excel / Sheets / Word Legacy Older systems
Access, searchable risk library Find any assessment in seconds
Built-in risk matrix & scoring Automatic likelihood × consequence rating
Automatic review reminders Escalating alerts before due dates lapse
Easy share & E-sign Timestamped, attributed, auditable
Full version history & audit trail Every change logged, who, when, what
Access from anywhere View and complete on any device
Define hazards, consequences & controls Incidents trigger assessment reviews automatically
Single or multi-site view One register across all manufacturing sites
UK-built, UK-based support Team that understands UK H&S regulations
Included / strong support
Not available / not practical
Partial, limited, or inconsistent

* Comparison is based on typical ways teams manage risk assessments across spreadsheets, Word documents, and older safety systems.

Everything included

All the risk assessment features manufacturing teams need

Every capability comes as standard, no expensive add-ons, no separate licences for basic functionality.

One-click duplication from approved templates

Reuse your best assessments safely without copy-paste errors, then tweak per site, task, or contractor.

Version control for risk assessments

Make it obvious which assessment is live, which is outdated, and what changed between versions.

Risk assessment app

Access every risk assessment on the Evalu-8 EHS app, so teams can check hazards, controls, and the latest version on site in seconds.

Branded PDF exports in seconds

Generate clean, client-ready PDFs without rebuilding documents manually.

Expiry reminders

Set review and expiry dates on every risk assessment and get automatic reminders before anything lapses, so assessments stay current, compliant, and ready for audits.

See how Evalu-8 EHS helps manufacturing

One platform for safer, more controlled manufacturing operations

From risk assessments and COSHH to incidents, RAMS and safety notes, Evalu-8 EHS helps manufacturing teams keep key safety processes in one place with clearer ownership, better visibility and a stronger audit trail.

UK manufacturer · Multi-site operation

“Before Evalu-8, our risk assessments and supporting documents were spread across shared drives and managed differently from site to site. Now everything sits in one system, review dates are easier to track, and when someone asks for evidence we can pull up the right record straight away instead of chasing files.”

HS

H&S Lead

Manufacturing team


Modules in use

1

central place to manage assessments, incidents and supporting safety records

More

visibility across sites, teams and overdue safety activity

Faster

access to the evidence needed for audits, inspections and internal reviews

5hrs

saved per risk assessment review cycle on average

Based on customer data, 2024
100%

of assessments auditable, full history, every time

Platform capability
3×

faster review cycles versus paper and Word doc processes

Customer-reported average
0

missed review dates when automated reminders are active

Platform capability

Complete your setup

Manufacturing teams also use

Risk assessments work best alongside these modules, most manufacturing H&S teams run them together for full compliance coverage.

COSHH Management for Manufacturing

Digital COSHH register with SDS document storage, exposure limit tracking, and automatic review reminders, linked directly to your risk assessments for hazardous substances. Built around COSHH Regulations 2002.

RAMS Software for Manufacturing

Build, issue, and collect digital signatures on method statements and risk assessment method statements for contractor work. Linked to your site risk assessments, contractors get the full picture before they start work.

Incident Reporting for Manufacturing

Mobile-first incident and near-miss reporting that automatically flags RIDDOR reportable events. When an incident links back to a specific hazard, Evalu-8 prompts a risk assessment review, closing the loop between incidents and controls.

Don't just take our word for it
Capterra
4.7 / 5
Based on 61 reviews
Trustpilot
4.9 / 5
Based on 38 reviews
"

Incident reporting used to take days of chasing paperwork. With Evalu-8 EHS it's done on mobile in minutes and instantly visible to the whole team.

Roy Scott
EHS Lead
Turmec
5hrs
saved per RAMS document
Roy Scott
EHS Lead
Turmec
"

Our CQC inspection went smoothly for the first time. Every risk assessment, every audit trail — all there, all compliant.

Karen Booth
Registered Manager
Bloom Care Group
80%
less time spent on health & safety management
H&S Manager
EHS Lead
Daikin UK
"

Our risk assessments are now built, reviewed and signed off digitally. No printing, no filing, no chasing signatures.

James Okonkwo
EHS Manager
Premier Manufacturing
"

Safety inspections are 100% mobile now. Engineers complete them on-site and the results feed straight into our compliance dashboard.

Operations Team
Safety Lead
KD Electrical
"

The platform is so intuitive our team needed zero formal training. They were logging near misses and hazards from day one.

Claire Jennings
Clinical Manager
St. Aidan's NHS Trust
98%
of customers rate Evalu-8 EHS support as excellent
Evalu-8 Customer Survey
2025
"

We had three different tools for incidents, audits and risk assessments. Evalu-8 EHS replaced all of them. One system, one source of truth.

Mark Draper
Safety & Compliance Manager
Apex Industries
"

We walked into our last external audit completely confident. Every action, every inspection — logged, timestamped and auditable.

Phil Connors
Site Safety Lead
Balfour Utilities
3x
faster incident reporting vs paper-based processes
EHS Team
Health & Safety
Castle Fine Arts Foundry
"

Managing contractor H&S documentation used to be a nightmare. Now we approve permits, check inductions and track certifications all in one place.

Graeme Talbot
Group Operations Lead
Nexus Facilities
"

Across six sites we now have a single view of every open action, overdue inspection and outstanding risk assessment. Game changing.

Diane Hurst
Group Safety Director
Meridian Health
12k+
EHS users across the UK
Evalu-8 EHS Platform
2026
Ready to move beyond clunky EHS software?

See how Evalu-8 helps you manage risk assessments without unnecessary complexity.

From the Evalu-8 EHS blog

What a Good Risk Assessment Looks Like (With Manufacturing Examples)

You’ve probably completed a risk assessment or two in your...Read More

Still using risk assessment templates in Word? Here’s a better way for UK manufacturers

Are you a manufacturer still relying on Word documents to...Read More

The ultimate guide to writing a Risk Assessment in 2024

Risk assessments play a crucial role in ensuring the safety...Read More

Are risk assessments a legal requirement?

Risk assessments play a crucial role in ensuring workplace safety...Read More

Interactive walkthrough

See Evalu-8 in action

Fill in your details and we'll send you a personalised guided tour of the platform — no sales pressure, just a clear look at what Evalu-8 can do for your team.

Live session ·

Book your personal demo

Speak with one of our EHS specialists and see how Evalu-8 can solve your specific health and safety challenges.

Copyright Evalu-8 Software Ltd 2026

Evalu-8 Software Ltd

Earl Business Centre

Oldham

OL8 2PF

0161 5289466